Repair FAILED Hydraulic Cylinder | Part 1 | Making a New Barrel
This hydraulic cylinder failure is one of the WORST we have seen lately! The piston and seals are completely destroyed and the inside of the cylinder barrel is shredded from one end to the other. This is the stick cylinder off a Komatsu PC300 Excavator, it is a high cycle cylinder that gets a lot of use, so when things fail they can turn bad really quickly. The reason this hydraulic cylinder has failed is due to a number of reasons but it all started from the bad design of the OEM piston seals. The cast iron pressure seals are not a good idea! This video is Part 1 where we show step by step of making the new barrel. We need to remove the barrel end and head flange off the old barrel and machine up the new barrel. We also fit and weld on the ends to the new barrel using spray transfer MIG welding.
WATCH NEXT Part 2 - Making the new piston: https://www.youtube.com/watch?v=qRmXS1ibNDQ
In this video we are using:
- Hafco TM-26120G Centre Lathe
- WIA 500i Weldmatic Welder
- Hafco HPM-150T Hydraulic Press
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About Us:
Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Видео Repair FAILED Hydraulic Cylinder | Part 1 | Making a New Barrel канала Cutting Edge Engineering Australia
WATCH NEXT Part 2 - Making the new piston: https://www.youtube.com/watch?v=qRmXS1ibNDQ
In this video we are using:
- Hafco TM-26120G Centre Lathe
- WIA 500i Weldmatic Welder
- Hafco HPM-150T Hydraulic Press
Join our channel:
We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: https://bit.ly/ceesubscribe
Join our Patreon community: https://www.patreon.com/cuttingedgeengineering
To see more follow us on online here:
Instagram https://instagram.com/cutting_edge_engineering
Facebook https://www.facebook.com/cuttingedgeengineeringaustralia/
Official CEE Merch shop: https://www.ceeshop.com.au
About Us:
Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
Music: https://www.epidemicsound.com/referral/rccrvr/
#australianmachinist #machineshop #machinist
Видео Repair FAILED Hydraulic Cylinder | Part 1 | Making a New Barrel канала Cutting Edge Engineering Australia
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8 апреля 2022 г. 12:00:18
00:53:40
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