Multi-axis 3D printing and robotic machining for tooling

In recent weeks, I had the chance to work with with RISE Research Institutes of Sweden to validate our (ADAXIS) upcoming milling feature for Robotic Machining.

Robotic Milling offers an intelligent, repeatable, and safe solution for the final completion of large-scale additively manufactured parts. By utilizing multi-axis 3D printing, we can manufacture parts with challenging overhangs without the need for internal support structures. This approach reduces print time, material usage, and waste. Our software, AdaOne, now enables seamless integration of multi-axis 3D printing and machining in a single robot cell.

Milling can be performed after the completion of a print or at intervals during the printing process. With the help of a tool changer, we can easily switch from an extruder to a milling spindle on the same robot. Milling ensures that the targeted surfaces achieve the desired tolerances and surface finish. Depending on the application, users have the flexibility to choose whether to mill all surfaces or only specific areas of the part.

AdaOne offers a user-friendly interface suitable for both beginners and professionals, ensuring a smooth experience throughout the manufacturing process.

With the introduction of the milling module, ADAXIS takes another significant step towards providing a comprehensive workflow for large-scale additive manufacturing. From the initial idea to the finished part, ADAXIS Software covers every aspect necessary for a seamless manufacturing workflow, saving time and reducing complexities.

The collaboration was carried out as part of the RISE Application Center for Additive Manufacturing, with support from Västra Götalandsregionen, Vinnova and the European Regional Development Fund.

If you would like to learn more about large-scale robotic additive manufacturing and the new milling module, please don't hesitate to reach out to Adaxis or the RISE Application Center for Additive Manufacturing.

Feel free to watch the video below for inspiration. The material used is a wood fiber composite from Stora Enso. Chips resulting from the milling process can be recycled by reintroducing them into the extruder and used for printing again.

Видео Multi-axis 3D printing and robotic machining for tooling канала Emil Johansson