CRIMPING 101: How to Crimp Open Barrel Terminals Like a PRO! (Wire Selection Included)

In this video, I cover Crimping 101 and show how to make professional automotive wire crimps using open barrel (W-style) terminals without expensive specialty tools. We start with wire selection, breaking down the differences between primary wire (GPT) and TXL cross-link wire, why wire diameter matters, and how temperature ratings affect automotive, marine, and trailer wiring.

I then walk through proper wire stripping, terminal prep, and how to correctly crimp both the conductor and strain relief for strong, reliable connections. We also cover budget-friendly crimp tools, what makes a good open barrel crimp die, and how to handle sealed connectors like Weatherpack-style terminals. This video is ideal for anyone building or repairing automotive wiring harnesses the right way.

Close-ups of the crimping process can be found here:
https://youtu.be/z5fbbJ2yV-Y

LINKS:
Flush Cutters (5 pk) - https://amzn.to/4pYb8fQ
Klein Katapult - https://amzn.to/4pYwMAz
Klein Wire Stop - https://amzn.to/4bSh1HT
Economy Stripper - https://amzn.to/3YXSj1m
Budget Crimper - https://amzn.to/3NKToqM
Crimper w/Seal Position - https://amzn.to/4raucZd
iCrimp Crimper - https://amzn.to/46cz08h
Delphi Crimper - https://amzn.to/4jUMhIe

1/4" Spade Terminals - https://amzn.to/4rbAOGG
Open Barrel Butt Connectors - https://amzn.to/4qzsz7z
Sealed Connector Set - https://amzn.to/4sVSN5K
Deutsch Style Connectors - https://amzn.to/4qFPJt6

Primary Wire - https://theelectricaldepot.com/wire-cable/general-purpose-primary-wire
TXL Wire - https://www.prowireusa.com/c-195-txl-wire.html

Connectors & Terminals on my website - https://lucidautowerks.com/collections/electrical

DIY De-pin Tool - https://youtu.be/ib8t-jYcenY

(Some links above may be associate links. They really help out the channel)

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Questions?
email: info@lucidautowerks.com
Mailing address:
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St Augustine, FL 32080

Time Stamps:
00:00 Intro
00:18 Primary Wire
02:05 TXL Wire
02:37 Cutting Wire
02:47 Stripping Wire
03:25 1/4" Spade Terminals
04:24 Crimping Open Barrel Terminal
04:41 Crimp Tools
05:45 Sealed Connector Terminals
07:44 Outro

Видео CRIMPING 101: How to Crimp Open Barrel Terminals Like a PRO! (Wire Selection Included) канала Lucid Autowerks