RS-100L Simplified Vacuum Emulsifying Mixer

To learn more about our RS series 100L skin care cream simplified vacuum emulsifying mixer machines mixer homogenzier equipment, please visit our website here: https://ginhong.com/vacuum-emulsifier-homogenizer/rs-simplified-vacuum-emulsifying-mixer/

How does simplified vacuum emulsifying tank work?

During the mixing operation, the outer frame agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the vessel wall and move upwards so they won’t always stick to the wall and burn.

At the same time the inner straight impeller rotates counter clockwise slowly and moves the cream downward into the high speed homogenizing and emulsifying zone.

Because of the two opposite forces by center agitator and wall scraper, the cream rolls over the vessel from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The heart of vacuum emulsifying vessel is batch mixer (emulsifier) which consists of one high speed rotor and one holed stator. The rotor is driven by the motor and rotates at the speed of 3000rpm producing strong suction force. The materials go into the rotor from both top and bottom and are cut, sheared, emulsified and homogenised through the shear gap between the rotor and stator. Then they’re accelerated to jet out through the holes on the stator.

The above three types of slow and high forces repeat and repeat. And the cream is circulated inside the emulsifying vessel and mixed, dispersed, emulsified and homogenised uniformly.

Rotary impeller type vacuum pump (–0.08Mpa) is used to pull out the bubbles generated during mixing, dispersing and homogenising. It also helps transfer the ingredients from the oil and water phase tanks to the main emulsifying kettle. The small quantity powders are also sucked by vacuum to avoid dust.

The cover of the main emulsifying mixer is lifted pneumatically. You connect compressed air (≤0.4Mpa) to the two cylinders and operate it electronically.

emulsifier machine

Key features of simplified vacuum emulsifying vessel

Complete process of mixing, dispersing, emulsifying, homogenising, vacuum, heating and cooling in one unit
Working capacity from 20L to 100L
Suitable for cream and suspensions below 30000cps viscosity
Internal emulsifying and homogenising by top mounted batch homogeniser
Contra mixing system of center agitator and wall scraper
Variable speed for homogeniser and agitators in both main emulsifying kettle and oil and water mixers
Pneumatic lifting system for easy cleaning and maintenance
Double jackets for heating and cooling
Different jacket designs available for steam and electric heating
Double temperature probes and controllers for electrical heating in main emulsifying mixer
Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
Compressed air to discharge the finished cream
Tilting system for discharging finished product and easy cleaning
All contact parts are made of SS316L and mirror polished
Spray ball is equipped to connect customer’s CIP
The specifications of the pilot vacuum emulsifying mixer comply with cGMP regulations
Push buttons control panel for easy operation
Power supply of 380V, 50Hz, 3 Phase
vacuum emulsifier machines

Technical specifications of simplified vacuum emulsifying vessel

Working capacity (L) Agitator power (kw) Speed (rpm) Homogenizer power (kw) Speed (rpm) Oil/Water tank (L) Agitator power (kw) Speed (rpm)
20 0.55 0~50 1.5 0~3000 15/15 0.12/0.12 0~1400
50 0.75 0~50 2.2 0~3000 30/30 0.14/0.14 0~1400
100 1.1 0~50 3 0~3000 60/60 0.55/0.55 960


oil base mixer and water base mixer in vacuum emulsifiers machine

Applications of simplified vacuum emulsifying kettle

Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
Pharmaceuticals: ointment, dental composite, syrup, injection
Food: mayonnaise, dressing, jam, butter, margarine, wasabi
Chemicals: polyester, synthetic fiber, shoe cream

Video of vacuum emulsifier machines

It's a short video taken when we tested this 100L skin care cream vacuum emulsifer in our factory before shipment to Sydney, Australia. Customer will use it to make cosmetic cream and gel etc. Ginhong is a professional industrial mixer manufacturer in China serving cosmetic, food, pharmacy and chemical industries. Contact us today for more details about our quality emulsifier machines.

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Видео RS-100L Simplified Vacuum Emulsifying Mixer канала Luke Wang - Ginhong Mixer