Steam and water pneumatic valves in RX-1000L vacuum homogenizer mixer

It’s a short video of our 1000 liters vacuum homogenizer mixer is equipped with steam and water pneumatic valves.

Ginhong manufactures variety of industries mixer and blenders by advanced mixing technology. RX series vacuum homogenizer mixer is one of the most popular mixers and is especially suitable for making cream and emulsions.

If you are interested in any of our machines or similar requirements of our RX-1000L vacuum homogenizer mixer, please go visit our webpage here:https://ginhong.com/vacuum-emulsifier-homogenizer/rx-vacuum-homogenizer-mixer/

How does RX-1000L vacuum homogenizer mixer work?

During the mixing operation, the outer anchor agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the mixing tank wall and move upwards so they won’t always stick to the wall and burn.

At the same time the two fixed impellers keep still and give the materials a counterforce and drive the cream downward into the high speed homogenizing and emulsifying zone. The cream goes through the holes on the paddles and increases mixing effect.

Because of the two opposite forces by fixed impellers and wall scraper, the cream rolls over the vessel from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The heart of vacuum homogenizing equipment is rotor stator homogenizer (or called emulsifier) which consists of one three-layer toothed rotor and one two-layer toothed stator. The design is different from the homogenizer in RS series production vacuum emulsification mixer and is much better.

The rotor is directly connected with homogenizing motor by flanges. The ABB or Siemens motor rotates at the speed of 3000rpm and drives the rotor to rotate at high speed producing strong suction force.

The materials go into the rotor from top opening of the homogenizer and are cut, sheared, emulsified and homogenized through the shear gap between the rotor and stator. Then they’re accelerated to jet out through the pipeline along the tangent of the rotor. The cream runs inside the external circulation pipe and goes back to mixing tank for the slow mixing or another emulsification and homogenization.

The above two types of slow and high forces repeat and repeat. And the cream circulates through the pipeline and is completely mixed, dispersed, emulsified and homogenized.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing, dispersing and homogenizing. It also helps transfer the ingredients from the oil and water phase mixers to the main homogenizing machine. The small quantity perfumes are also sucked by vacuum to avoid dust.

Oil hydraulic pump is used to lift the cover of main homogenizing mixer. Safety devices are equipped to guarantee that the mixing part won’t start when the cover is lifted.

Key features of 1000L vacuum homogenizer mixer

Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit
Working capacity from 50L to 10000L
Suitable for cream and emulsion of 10,000~100,000cps viscosity
Perfect particle size of 2 micrometers and evenly distributed
External emulsifying and homogenizing by vertical type inline homogenizer with pipes
Shorter batch time compared with RS series vacuum emulsifying mixer
Cooling system for mechanic seal inside the homogenizer for longer homogenizing time
The homogenizer also works as a transfer pump for discharging finished product
Contra mixing system of fixed impellers with holes and wall scraper
Outer anchor agitator has pipe design for enhanced mixing and good appearance
Variable speed for homogenizer and agitator
Oil hydraulic lifting system for easy cleaning and maintenance
Double jackets for heating and cooling
Different jacket designs available for steam and electric heating
Double temperature probes and controllers for electrical heating in main vacuum homogenizing machine
Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
Compressed air to help discharge finished cream
Multiple safety protection devices for vacuum, hydraulic pump and workers
All contact parts are made of SS316L and mirror polished
Spray ball is equipped to connect to customer’s CIP system
The specifications of the vacuum homogenizing equipment comply with cGMP regulations
Push buttons control panel for easy operation
Power supply of 380V, 50Hz, 3 Phase

If you're interested in our RX-1000 vacuum homogenizer mixer, please feel free to contact us as follows.

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Видео Steam and water pneumatic valves in RX-1000L vacuum homogenizer mixer канала Luke Wang - Ginhong Mixer