1.6HDi full annual service (Peugeot Partner 2007)

How to to change oil, oil/air/fuel/diesel filters, remove air from fuel system and reset service counter indicator.
The car is a 1.6HDi Peugeot Partner (2007; ~103,000 miles; M59; 9HXC engine; 90bhp). The car is the same as a Citroen Berlingo. This procedures should be fairly the same in 1.6TDCi (Ford) and various other diesels, e.g. Volvo, Suzuki, Mini, Mazda, etc.

Bolt dimensions and torque settings:
Original 1.6HDi sump bolt is 21mm socket (M10x1.25, 13mm length). Torque settings 25Nm. If it is leaking slightly, one can torque it a bit more, say up to 30Nm.
The original sump washer is a copper crusher washer with the following diameters:
Outside diameter 21mm, Inside diameter 10mm, thickness 2mm.
The oil filter is 27mm socket and the torque setting is 25Nm.

The tools and replacement parts I am using:
Original Febi Bilstein bolt + copper washer: https://amzn.to/3jvSTw6
Just the oil sump copper washer Febi Bilstein: https://amzn.to/31FHVy4
27mm socket for the oil filter cover: https://amzn.to/37FZCB8
Oil pan for collecting the old oil: https://amzn.to/2Hv2shr
Total Quartz Ineo ECS 5W-30 (5L): https://amzn.to/2HDFmVL
Oil filter: https://amzn.to/3omtlVT
Delphi HDF939 diesel or fuel filter: https://amzn.to/3moyDy8
The rubber o-rings for the fuel filter have Peugeot/Citroen part number: 190437
Air filter (Bosch 1457433160): https://amzn.to/34yIZWp
Rubber grommets (1422A3) if old ones have perished: https://amzn.to/3kBd4du
To seal the crankcase breather I am using these nitrile rubber o-rings (19mmx27mmx4mm): https://amzn.to/31KH3br
If you want a water in diesel sensor the Peugeot/Citron part number is: 191311
Sealey 3/8" 2-24Nm torque wrench https://amzn.to/39x9SdX
Silverline 1/2" 28-210Nm torque wrench
Sealey AK54 550ml oil suction syringe: https://amzn.to/31E8F1R
The tubing is 12mm outside diameter and fits in the syringe Trim tools: https://amzn.to/2IZfXGO

A few 1.6HDi engine videos that might be interesting and related to the annual service.
A video how to make the airbox not rattle that much: https://www.youtube.com/watch?v=qBNSyRF79VQ
A video of how to replace the rubber o-ring on the crankcase breather: https://www.youtube.com/watch?v=ziKR6M6ToSg
A video how to fit water in diesel sensor: https://www.youtube.com/watch?v=-ZqiyCFg0sI
A video showing how much oil is there left in the oil sump once you drain the oil: https://www.youtube.com/watch?v=5kevvRopWUc
A video of how to properly clean the EGR valve: https://www.youtube.com/watch?v=wTQtVJEqGXI

 All my car-related purchases: https://www.amazon.co.uk/shop/moremolecules

00:00 - 00:35 Introduction
00:36 - 02:10 Draining oil
02:10 - 04:58 Remove oil filter
04:58 - 08:27 Suck remaining oil
08:27 - 13:16 New oil filter
13:16 - 14:39 Oil sump bolt
14:39 - 17:02 Fill with oil
17:02 - 23:38 New air filter
23:38 - 31:48 Fuel/Diesel filter
31:48 - 32:41 Fit back Air box
32:41 - 35:52 Fit back everything
35:52 - 38:14 Bleed fuel system
38:14 - 40:28 Reset service counter
40:28 - 40:59 Final words

#HDi #AnnualService #PeugeotService

Disclaimer:
Use the information provided in this video at Your Own Risk. More molecules provides this video for informational purposes only and assumes no liability for any damage or loss incurred as a result of the use of the information or tools presented in this video. The information provided here may contain inaccuracies and more molecules cannot guarantee the correctness or reliability of the content.
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