Rebuilding A BMW E30 325i Sport | Part 2 - Learning to Weld A Car

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In this episode, I continue working on the chassis learning a lot as I go. A big thank you to everyone who got in contact with me. You were all very helpful. I now know what I'm doing wrong, I just need more practice and experience to know how to make my welds better.

I've been in contact with E30 Garage Norway, a company that makes exact replica pressed panels for E30's. After a lot of talking, I had a list of about 12 panels I needed to make my life a lot easier. The parts are on their way but before they arrive, I want to focus on all of the parts that a panel couldn't cover. This episode I remove three rust spots on the right sill and repair a patch on the rear bench. The first weld I did in the episode will be cut out and replaced with a panel from E30 garage Norway.

Join me next episode when I remove those nasty lap welds and prepare a few areas for new panels.

Thanks for watching.

#restoration #BMWE30 #carproject

Thanks to FCP Euro for supplying parts for this restoration and supporting the channel. Get a lifetime guarantee on all parts here - https://hubs.ly/H0kPPZW0

Get a Shop Manual for Your Car: http://shrsl.com/1rdef
(Available for Most Makes and Models)

#Engine #BMWE30 #Restoration

Tools & equipment used:

Rohr 250Mi-11 Welder USE CODE 'RESTOREIT' for 5% off - https://unionmart.co.uk/
Quartz Lacquer - https://goo.gl/8PTVKM
Base Coat Paint - https://goo.gl/mWhufG
Rust Remover - https://goo.gl/13gopW
Rohr 250 Welder - https://bit.ly/33mkOGP
U-Pol Weld Through Primer #2 - https://bit.ly/2qL38ak
Fast Mover 1kW Infrared Paint Dryer, Stand, Timer - https://bit.ly/2WYR9jJ
Workbenches - https://arborgardensolutions.co.uk
Moldex Full Face Mask - https://goo.gl/NNYGrv
FGL 5 Spray gun - https://goo.gl/Acg5rd
A.N.I. R150-T Mini Spray gun - https://goo.gl/cHTJS2
Colad Washable Overalls - https://goo.gl/3Css9E
Colad Mixing Cups - https://goo.gl/8DYmE8
Colad TurboMix Sticks - https://goo.gl/cYZfks
Colad Synthetic Paint Strainers - https://goo.gl/H79ZgL
Steel wire bits - http://geni.us/keyaD
Blasting Cabinet - https://bit.ly/2GxvKJ7
Blasting pot - https://bit.ly/32TMnrU
Cordless Ratchet - https://bit.ly/30YNlkG
Parts Wahser - https://bit.ly/2K5G9wA
Rotary Tool - http://geni.us/HGed
Concentrate Degreaser - http://geni.us/yUn9
Mannesmann Socket Set - http://geni.us/HCDZ

Time Stamps:

00:00 – Intro and thank you's
00:38 – Making a piece of the boot
01:47 - Welding with C25 and fluxcore by mistake
01:56 – Swapping the wire around for soils copper coated
02:23 – Adding the second piece with the correct setup
04:33 – Removing undercoating and rust from the rear right wheel arch
05:44 – Marking the right door sill area and creating replacement parts
09:10 – Episode sponsor GetRoman.com
09:58 – Cutting the rust out of the door sill
12:30 – Welding in the new pieces
17:44 – Grinding down the welds with a flap dics
19:01 – Cleaning and temporailly sealing the welds
19:22 – Addressing the rear seat rust spot
19:33 – Trying the plasma cutter again
20:09 – Measuring, cutting and shaping the replacement parts
20:49 – Cutting the rust out
22:03 – Test fitting the pieces
22:19 – Welding in the bottom piece
23:17 – Drilling the top piece to plug weld through to the bottom piece
23:38 – Welding in the second piece
24:50 – Grinding back the welds
25:59 – Final shots and next episode info

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