Kugoo M4 Pro Stem Tightening, Cooling, Wiring Guide And Ride
In this video I go over how to tighten the stem on the Kugoo M4 Pro Electric Scooter and stop the dreaded wobble. I also lightly go over the wiring and have provided a wiring guide below👇 I found it too difficult to show the wiring in place so the guide tells you what wires go where.
While the scooter was apart I took the opportunity to apply thermal conducting tape to mate the controller flush to the deck. This should help displace heat from the controller into the scooter deck keeping the controller cooler, a worthwhile mod for any scooter and could stop premature failure due to heat.
I then take the scooter for a ride testing the fixes and try out the regenerative braking feature of the controller.
12" screwdriver extensions:- https://amzn.to/39dYsMr
8mm hex bit:- https://amzn.to/3nv88r0
Red threadlock:- https://amzn.to/39a2KEM
Thermal tape:- https://amzn.to/3rdIjyB
Solder Sleeves:- https://amzn.to/3uDaybX
Throttle:- https://amzn.to/3uCva46
KT 25a sinewave controller:- https://www.ebay.co.uk/itm/164387256160
KT LCD7 or any other KT Display:- https://www.ebay.co.uk/itm/154279398006
KT 25A controller wiring guide for Kugoo M4
Please refer to original KT wiring diagram for reference
https://endless-sphere.com/forums/viewtopic.php?t=101928
Motor hall sensors (change pins on plug controller side to correct order)
Controller/Motor
Red/Red
Black/Black
Blue/Blue
Green/Yellow
Yellow/Green
Motor phase (solder bullet connectors from old controller to new or solder new ring connections to motor side phase wires)
Controller/Motor
Blue/Yellow
Green/Green
Yellow/Blue
New Display
Plug directly to new controller(you may need to disconnect installed jumper cable first)
New Throttle(directly to new controller)
Controller/Throttle(should only be 3 total wires on most throttles)
Red/Red
Black/Black(This does not have to be joined straight away as 2 further wires need connecting to this later)
Blue/Green(This is the throttle signal. Sometimes different colours)
Ignition Lock Voltmeter(3 wires with plug from stem wires(Green, red and black))
Ignition lock/Controller(you may need to disconnect installed jumper cable first on the controller side)
Green/Red(white plug from controller red and pink)
Red/Pink(white plug from controller red and pink)
Take the Black wire from new throttle and the black wire from the one cut from the original controller and connect to the ignition lock negative(black)
lights/horn/indicators
Remove orange wire with pin from original stem harness and connect to Pink wire on the ignition lock(push pin into the block or solder together)
Brake motor cut offs(use wires from original stem wiring, controller has 2 sets but only one is needed)
Controller/stem wires
1.Black/Black
Yellow/White
2.Black/Leave empty
Yellow/Leave empty
Power
XT60 to XT60(yellow plugs)
Please note I have not wired the brake lights(This is 2 sets of red and black wires leading to one plug)
Once wired up correctly the motor will run correctly and in the right direction. Some settings in the LCD can be changed to make it run smoother
Change wheel size to 10 inch
Set P1 30
Set P2 0
Set C2 1
Cruise control C7
Regenerative braking C13
Видео Kugoo M4 Pro Stem Tightening, Cooling, Wiring Guide And Ride канала Bill-E
While the scooter was apart I took the opportunity to apply thermal conducting tape to mate the controller flush to the deck. This should help displace heat from the controller into the scooter deck keeping the controller cooler, a worthwhile mod for any scooter and could stop premature failure due to heat.
I then take the scooter for a ride testing the fixes and try out the regenerative braking feature of the controller.
12" screwdriver extensions:- https://amzn.to/39dYsMr
8mm hex bit:- https://amzn.to/3nv88r0
Red threadlock:- https://amzn.to/39a2KEM
Thermal tape:- https://amzn.to/3rdIjyB
Solder Sleeves:- https://amzn.to/3uDaybX
Throttle:- https://amzn.to/3uCva46
KT 25a sinewave controller:- https://www.ebay.co.uk/itm/164387256160
KT LCD7 or any other KT Display:- https://www.ebay.co.uk/itm/154279398006
KT 25A controller wiring guide for Kugoo M4
Please refer to original KT wiring diagram for reference
https://endless-sphere.com/forums/viewtopic.php?t=101928
Motor hall sensors (change pins on plug controller side to correct order)
Controller/Motor
Red/Red
Black/Black
Blue/Blue
Green/Yellow
Yellow/Green
Motor phase (solder bullet connectors from old controller to new or solder new ring connections to motor side phase wires)
Controller/Motor
Blue/Yellow
Green/Green
Yellow/Blue
New Display
Plug directly to new controller(you may need to disconnect installed jumper cable first)
New Throttle(directly to new controller)
Controller/Throttle(should only be 3 total wires on most throttles)
Red/Red
Black/Black(This does not have to be joined straight away as 2 further wires need connecting to this later)
Blue/Green(This is the throttle signal. Sometimes different colours)
Ignition Lock Voltmeter(3 wires with plug from stem wires(Green, red and black))
Ignition lock/Controller(you may need to disconnect installed jumper cable first on the controller side)
Green/Red(white plug from controller red and pink)
Red/Pink(white plug from controller red and pink)
Take the Black wire from new throttle and the black wire from the one cut from the original controller and connect to the ignition lock negative(black)
lights/horn/indicators
Remove orange wire with pin from original stem harness and connect to Pink wire on the ignition lock(push pin into the block or solder together)
Brake motor cut offs(use wires from original stem wiring, controller has 2 sets but only one is needed)
Controller/stem wires
1.Black/Black
Yellow/White
2.Black/Leave empty
Yellow/Leave empty
Power
XT60 to XT60(yellow plugs)
Please note I have not wired the brake lights(This is 2 sets of red and black wires leading to one plug)
Once wired up correctly the motor will run correctly and in the right direction. Some settings in the LCD can be changed to make it run smoother
Change wheel size to 10 inch
Set P1 30
Set P2 0
Set C2 1
Cruise control C7
Regenerative braking C13
Видео Kugoo M4 Pro Stem Tightening, Cooling, Wiring Guide And Ride канала Bill-E
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