Continuous Improvement Silos: From Blackhawk to Lean Six Sigma Success

Over 90% of continuous improvement deployments fail within 18 months. Continuous improvement silos are one of the biggest reasons why.

In this episode of the Why They Fail Podcast, Kevin Clay sits down with retired Army Blackhawk pilot and safety officer Emilio Natalio. Together they break down how organizational silos silently destroy process improvement programs — and what it actually takes to build a deployment that holds.

Emilio brings a rare perspective. His background in high-stakes military aviation safety gave him a direct, data-driven lens on failure. When he moved into the corporate world, he saw the same patterns: leadership treating Lean Six Sigma as a checklist, "paper belts" who passed an online test but never ran a real project, and newly trained practitioners sent out to save the world without any infrastructure underneath them.

In this conversation you will learn:
— Why continuous improvement silos form and how they choke out value streams
— Why decisions driven by leadership agendas instead of data guarantee failure
— How to capture the Voice of the Operator — the most underused tool in any deployment
— How cross-functional process mapping builds sidewalks between silos instead of walls
— What separates a real practitioner from a paper belt, and how to screen for the difference
— How to scope projects correctly so practitioners are set up to win, not quietly set up to fail

👉 Free copy of Kevin's book "Why They Fail and the Simple Key to Success":
https://sixsigmadsi.com/product/why-they-fail-free-copy/

━━━━━━━━━━━━━━━━━━━━━━
ABOUT SIX SIGMA DSI
━━━━━━━━━━━━━━━━━━━━━━
This episode of "Why They Fail" is brought to you by Six Sigma Development Solutions, Inc., providing "Operational Excellence" Around the Globe!

Six Sigma Development Solutions, Inc. offers comprehensive Lean Six Sigma certification training, accredited by IASSC as an Authorized Training Organization. They have transformed over 100 organizations in 52 countries, achieved $100M USD in savings, and certified over 4000 practitioners. Partners include Aerojet Rocketdyne, Dropbox, and Mercy Health.

Key Certification Training:
- View all our Lean Six Sigma certifications in one place ( https://sixsigmadsi.com/sixsigmadsi-com-lean-six-sigma-certifications/ )
- Lean Six Sigma Green Belt ( https://sixsigmadsi.com/six-sigma-green-belt/ )
- Lean Six Sigma Black Belt ( https://sixsigmadsi.com/six-sigma-black-belt/ )
- Lean Six Sigma Yellow Belt ( https://sixsigmadsi.com/six-sigma-yellow-belt/ )
- LEAN Certification ( https://sixsigmadsi.com/lean-certification/ )

Flexible options: self-paced online, live virtual, or in-person at 52 training centers worldwide, including a free White Belt course.

What is LEAN? ( https://sixsigmadsi.com/what-is-lean/ )
What Is Six Sigma? ( https://sixsigmadsi.com/what-is-six-sigma/ )
What is a Green Belt? ( https://sixsigmadsi.com/what-is-a-six-sigma-green-belt/ )
What is a Black Belt? ( https://sixsigmadsi.com/what-is-a-six-sigma-black-belt/ )
What is a Yellow Belt? ( https://sixsigmadsi.com/what-is-a-six-sigma-yellow-belt/ )

☎️ https://sixsigmadsi.com/contact-us/ or call 866-922-6566

#LeanSixSigma #SixSigmaDSI #ProcessImprovement #ContinuousImprovement #OperationalExcellence #WhyTheyFail #CorporateSilos #LeanManufacturing #SixSigmaDeployment #VoiceOfTheOperator #ContinuousImprovementCulture

Видео Continuous Improvement Silos: From Blackhawk to Lean Six Sigma Success канала Six Sigma Development Solutions Inc.