1979 Puch Magnum Project Part 15 - 12VDC / Lighting

(Links to Parts used at the end)

Video shows,

00:00 - Quick After Video
00:27 - Electrical Plan and Design
17:04 - Test Start
17:56 - Install
26:40 - Floating Ground on Stator
42:13 - Headlight Install
49:36 - Tail Light/Licence bracket make/install
1:02:53 - Test Ride at night

(Links to Parts used at the end)

I'd already installed Treats CDI Adventure Pack Version 2 in video 13, but I just rigged it quickly to be able to run the Motor - No lights or anything. If this video misses anything, its probably in that or number 14 (installing the Stator/Magneto and Timing etc). This video is long enough, so I hopefully skipped or edited down anything I've already shown in previous ones.

I make an aluminum plate to organize the electrical bits under the side covers of the Magnum. I changed things around so the plate will be different in the video as I make adjustments (and I ended up moving from the included regulator to the full bridge rectifier of the TrailTech so the diagram has a few iterations too).

Then floating the ground on the 12V Coil and running that through a TrailTech 7004-RR150 Regulator/Rectifier with a Bat-Pac Battery Eliminator - the Regulator needs something like the Bat-Pac, Small Battery Pack or a large Capacitor to work properly - it puts out 7v at idle going to 0v at higher rpm without it. With the Bat-Pac it is around 12v at idle, goes to 14v with a little throttle and stays there through higher RPM's.

I'm using 20W Halogens and bulb adapters for the Headlight and a "vertical fixation RED LED tail light".

Wire's are organized with TechFlex, zip ties etc. I do use dialectic grease on the connections (I show it only being applied to the headlight).

My remaining to-do list is just add Decals and a Black LTD front fender and when I can get a welded clutch bell, install the Hammer Clutch.

Puch e50 CDI complete adventure pack (Magneto, Stator with 12v coil, pietcard CDI ignition box - 2041 etc)

https://www.treatland.tv/ProductDetails.asp?ProductCode=puch-e50-CDI-V2

Bat-Pac -

http://www.amazon.com/gp/product/B00C2DJJRI/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B00C2DJJRI&linkCode=as2&tag=n0841-20&linkId=CKBAF5L23DZNQ55P

Trail Tech Rectifier/Regulator -

http://www.amazon.com/gp/product/B00JGRATRM/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B00JGRATRM&linkCode=as2&tag=n0841-20&linkId=3HY32O2RH77AELIB

12-Position European-Style Mini Terminal Strip

http://www.radioshack.com/product/index.jsp?productId=2103986

Pin Terminals for the Strip

http://www.amazon.com/gp/product/B00FGX79UA/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B00FGX79UA&linkCode=as2&tag=n0841-20&linkId=AW7SX6LRMMGIPOQ6

20w Halogen Bulbs -

http://www.amazon.com/gp/product/7542904760/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=7542904760&linkCode=as2&tag=n0841-20&linkId=NJMNXORSY4FAHFGU

Bulb Adapter -

http://www.amazon.com/gp/product/B003RYQGF4/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B003RYQGF4&linkCode=as2&tag=n0841-20&linkId=MHIIQG3BTGIPLRM2

Tail Light -

https://www.treatland.tv/red-fixation-vertical-LED-tail-light-p/vertical-fixation-tail-light.htm

TechFlex wire loom (I mainly used 3/8" with a small amount of 1/4")

http://www.amazon.com/s/?_encoding=UTF8&camp=1789&creative=390957&field-brandtextbin=Techflex&linkCode=ur2&node=172282&tag=n0841-20&linkId=MZVKHLHUJOLIGROL

Brake Switch

https://www.treatland.tv/brake-light-switch-p/brake-light-switch-magura.htm

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