How to Split 2 Stroke Cases Bottom End: Polaris 250, 300, 350, 400 L 1990-2003
This video shows how to split the case halves easily with minimum tools/pullers.
See videos of the Polaris 400 400L complete engine rebuild below:
Step 1: https://youtu.be/cKT6UeMmDr4
Step 2: https://youtu.be/kCCiDTh6EPI
Step 3: https://youtu.be/O-zDIHPZcuM
Step 4: https://youtu.be/F6wSjbCAQeg
Step 5: https://youtu.be/C9WU79gZPgc
Step 6: https://youtu.be/ve82kh4igdI
Step 7: https://youtu.be/bXEIcH1KZcc
Step 8: https://youtu.be/_ylfxVT8VMA
Step 9: https://youtu.be/rWclJMq6poo
Bottom end work is similar for the following models:
1990 W907539 TRAIL BOSS 350L 2X4 Crankshaft and Piston Assembly (4918531853036A) 1990 W908139 TRAIL BOSS 350L 4X4 Crankshaft and Piston Assembly (4918541854042A) 1991 W917539 TRAIL BOSS 350L 2X4 CRANKSHAFT and PISTON 350 1991 W918139 TRAIL BOSS 350L 4X4 CRANKSHAFT and PISTON 350 1992 S928139 Euro Trail Boss 4x4 CRANKSHAFT and PISTON 350 1992 W927539 TRAIL BOSS 350L 2X4 CRANKSHAFT and PISTON 350 1992 W928139 TRAIL BOSS 350L 4X4 CRANKSHAFT and PISTON 350 1993 S938139 Euro 350L 4x4 PISTON and CRANKSHAFT 1993 S938739 Euro 350L 6x6 PISTON and CRANKSHAFT 1993 W937539 350L 2X4 PISTON and CRANKSHAFT 1993 W938039 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1993 W938139 350L 4X4 PISTON and CRANKSHAFT 1993 W938739 350L 6X6 PISTON and CRANKSHAFT 1994 N948140 NORWEGIAN 400L 4X4 PISTON and CRANKSHAFT SWEDISH 1994 N948740 NORWEGIAN 400L 6X6 PISTON and CRANKSHAFT 1994 S948140 SWEDISH 400L 4X4 PISTON and CRANKSHAFT SWEDISH 1994 S948740 SWEDISH 400L 6X6 PISTON and CRANKSHAFT 1994 W947540 400L 2X4 PISTON and CRANKSHAFT 1994 W948039 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1994 W948040 W948040 PISTON and CRANKSHAFT 1994 W948140 400L 4X4 PISTON and CRANKSHAFT 1994 W948540 SPORT 400L PISTON and CRANKSHAFT 1994 W948740 400L 6X6 PISTON and CRANKSHAFT 1995 W957540 400L 2X4 PISTON and CRANKSHAFT 1995 W957840 SCRAMBLER 4X4 PISTON and CRANKSHAFT 1995 W958040 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1995 W958540 SPORT 400L PISTON and CRANKSHAFT 1995 W958740 BIG BOSS 6X6 400L PISTON and CRANKSHAFT 1995 W959140 XPLORER PISTON and CRANKSHAFT 1996 N968740 NORWEGIAN 400L 6X6 PISTON and CRANKSHAFT 1996 W967827 TRAIL BLAZER ES PISTON and CRANKSHAFT 1996 W967840 SCRAMBLER PISTON and CRANKSHAFT 1996 W968040 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1996 W968540 SPORT 400L PISTON and CRANKSHAFT 1996 W968740 400L 6X6 PISTON and CRANKSHAFT 1996 W969140 XPLORER 400L PISTON and CRANKSHAFT 1996 W969530 XPRESS 300 CRANKSHAFT and PISTON (400) 1996 W969540 XPRESS 400 CRANKSHAFT and PISTON (400) 1997 N97AE38D Big Boss 6x6 400L PISTON and CRANKSHAFT 1997 W97AC38C SPORTSMAN 400L PISTON and CRANKSHAFT 1997 W97AE38A BIG BOSS 6X6 400L PISTON and CRANKSHAFT 1997 W97BA25C TRAIL BLAZER PISTON and CRANKSHAFT 1997 W97BA38C SPORT 400L PISTON and CRANKSHAFT 1997 W97BC38C SCRAMBER 400L PISTON and CRANKSHAFT 1997 W97CA28C XPRESS 300 PISTON and CRANKSHAFT (400L) 1997 W97CA38C XPRESS 400 PISTON and CRANKSHAFT (400L) 1997 W97CC38C XPLORER 400L PISTON and CRANKSHAFT 1998 W98BA38C SPORT 400L PISTON and CRANKSHAFT 1998 W98BC38C SCRAMBLER 400 PISTON and CRANKSHAFT 1998 W98CC38C XPLORER 400L PISTON and CRANKSHAFT 1999 A99BA38CA SPORT 400 PISTON and CRANKSHAFT 1999 A99BG38CA SCRAMBLER 400 PISTON and CRANKSHAFT 1999 A99BG38CB SCRAMBLER 400 PISTON and CRANKSHAFT 1999 A99CG38CA XPLORER 400 PISTON and CRANKSHAFT 2000 A00BA38CA SCRAMBLER 2X4 PISTON and CRANKSHAFT 2000 A00BG38CA SCRAMBLER 400 PISTON and CRANKSHAFT 2000 A00CG38CA XPLORER 400 PISTON and CRANKSHAFT 2001 A01BA38CA SCRAMBLER 400 2X4 PISTON and CRANKSHAFT 2001 A01CG38CA XPLORER 400 PISTON and CRANKSHAFT 2002 A02BA38CA SCRAMBLER 400 2X4 CRANKSHAFT and PISTON 2002 A02BG38CA SCRAMBLER 400 4X4 CRANKSHAFT and PISTON 2002 A02CG38CA XPLORER 400 CRANKSHAFT and PISTON 2003 A03BA38CA TRAIL BLAZER 400 CRANKSHAFT AND PISTON
Link to slit nut tool:
https://www.youtube.com/watch?v=Cjt0pti9xug&t=14s
Видео How to Split 2 Stroke Cases Bottom End: Polaris 250, 300, 350, 400 L 1990-2003 канала Brap Stuff
See videos of the Polaris 400 400L complete engine rebuild below:
Step 1: https://youtu.be/cKT6UeMmDr4
Step 2: https://youtu.be/kCCiDTh6EPI
Step 3: https://youtu.be/O-zDIHPZcuM
Step 4: https://youtu.be/F6wSjbCAQeg
Step 5: https://youtu.be/C9WU79gZPgc
Step 6: https://youtu.be/ve82kh4igdI
Step 7: https://youtu.be/bXEIcH1KZcc
Step 8: https://youtu.be/_ylfxVT8VMA
Step 9: https://youtu.be/rWclJMq6poo
Bottom end work is similar for the following models:
1990 W907539 TRAIL BOSS 350L 2X4 Crankshaft and Piston Assembly (4918531853036A) 1990 W908139 TRAIL BOSS 350L 4X4 Crankshaft and Piston Assembly (4918541854042A) 1991 W917539 TRAIL BOSS 350L 2X4 CRANKSHAFT and PISTON 350 1991 W918139 TRAIL BOSS 350L 4X4 CRANKSHAFT and PISTON 350 1992 S928139 Euro Trail Boss 4x4 CRANKSHAFT and PISTON 350 1992 W927539 TRAIL BOSS 350L 2X4 CRANKSHAFT and PISTON 350 1992 W928139 TRAIL BOSS 350L 4X4 CRANKSHAFT and PISTON 350 1993 S938139 Euro 350L 4x4 PISTON and CRANKSHAFT 1993 S938739 Euro 350L 6x6 PISTON and CRANKSHAFT 1993 W937539 350L 2X4 PISTON and CRANKSHAFT 1993 W938039 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1993 W938139 350L 4X4 PISTON and CRANKSHAFT 1993 W938739 350L 6X6 PISTON and CRANKSHAFT 1994 N948140 NORWEGIAN 400L 4X4 PISTON and CRANKSHAFT SWEDISH 1994 N948740 NORWEGIAN 400L 6X6 PISTON and CRANKSHAFT 1994 S948140 SWEDISH 400L 4X4 PISTON and CRANKSHAFT SWEDISH 1994 S948740 SWEDISH 400L 6X6 PISTON and CRANKSHAFT 1994 W947540 400L 2X4 PISTON and CRANKSHAFT 1994 W948039 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1994 W948040 W948040 PISTON and CRANKSHAFT 1994 W948140 400L 4X4 PISTON and CRANKSHAFT 1994 W948540 SPORT 400L PISTON and CRANKSHAFT 1994 W948740 400L 6X6 PISTON and CRANKSHAFT 1995 W957540 400L 2X4 PISTON and CRANKSHAFT 1995 W957840 SCRAMBLER 4X4 PISTON and CRANKSHAFT 1995 W958040 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1995 W958540 SPORT 400L PISTON and CRANKSHAFT 1995 W958740 BIG BOSS 6X6 400L PISTON and CRANKSHAFT 1995 W959140 XPLORER PISTON and CRANKSHAFT 1996 N968740 NORWEGIAN 400L 6X6 PISTON and CRANKSHAFT 1996 W967827 TRAIL BLAZER ES PISTON and CRANKSHAFT 1996 W967840 SCRAMBLER PISTON and CRANKSHAFT 1996 W968040 SPORTSMAN 4X4 PISTON and CRANKSHAFT 1996 W968540 SPORT 400L PISTON and CRANKSHAFT 1996 W968740 400L 6X6 PISTON and CRANKSHAFT 1996 W969140 XPLORER 400L PISTON and CRANKSHAFT 1996 W969530 XPRESS 300 CRANKSHAFT and PISTON (400) 1996 W969540 XPRESS 400 CRANKSHAFT and PISTON (400) 1997 N97AE38D Big Boss 6x6 400L PISTON and CRANKSHAFT 1997 W97AC38C SPORTSMAN 400L PISTON and CRANKSHAFT 1997 W97AE38A BIG BOSS 6X6 400L PISTON and CRANKSHAFT 1997 W97BA25C TRAIL BLAZER PISTON and CRANKSHAFT 1997 W97BA38C SPORT 400L PISTON and CRANKSHAFT 1997 W97BC38C SCRAMBER 400L PISTON and CRANKSHAFT 1997 W97CA28C XPRESS 300 PISTON and CRANKSHAFT (400L) 1997 W97CA38C XPRESS 400 PISTON and CRANKSHAFT (400L) 1997 W97CC38C XPLORER 400L PISTON and CRANKSHAFT 1998 W98BA38C SPORT 400L PISTON and CRANKSHAFT 1998 W98BC38C SCRAMBLER 400 PISTON and CRANKSHAFT 1998 W98CC38C XPLORER 400L PISTON and CRANKSHAFT 1999 A99BA38CA SPORT 400 PISTON and CRANKSHAFT 1999 A99BG38CA SCRAMBLER 400 PISTON and CRANKSHAFT 1999 A99BG38CB SCRAMBLER 400 PISTON and CRANKSHAFT 1999 A99CG38CA XPLORER 400 PISTON and CRANKSHAFT 2000 A00BA38CA SCRAMBLER 2X4 PISTON and CRANKSHAFT 2000 A00BG38CA SCRAMBLER 400 PISTON and CRANKSHAFT 2000 A00CG38CA XPLORER 400 PISTON and CRANKSHAFT 2001 A01BA38CA SCRAMBLER 400 2X4 PISTON and CRANKSHAFT 2001 A01CG38CA XPLORER 400 PISTON and CRANKSHAFT 2002 A02BA38CA SCRAMBLER 400 2X4 CRANKSHAFT and PISTON 2002 A02BG38CA SCRAMBLER 400 4X4 CRANKSHAFT and PISTON 2002 A02CG38CA XPLORER 400 CRANKSHAFT and PISTON 2003 A03BA38CA TRAIL BLAZER 400 CRANKSHAFT AND PISTON
Link to slit nut tool:
https://www.youtube.com/watch?v=Cjt0pti9xug&t=14s
Видео How to Split 2 Stroke Cases Bottom End: Polaris 250, 300, 350, 400 L 1990-2003 канала Brap Stuff
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