Ongoing Moulding for 5000 mm VTL Bed Base | Foundry CI Casting Process | Sahil Machines

Welcome to Sahil CNC Machines – India’s trusted OEM and global exporter of advanced CNC machine tools since 1965. With over six decades of engineering excellence, we specialize in manufacturing high-performance CNC and conventional machines for industries such as railways, aerospace, automotive, energy, defense, shipbuilding, infrastructure, die & mold, oil & gas, and general engineering. This channel is dedicated to showcasing our machines, their applications, technical specifications, real-world installations, and customer success stories.

Step into the foundry at Sahil Machines and witness the live moulding process of a massive 5000 mm bed base for our Vertical Turning Lathe (VTL). This CI (Cast Iron) casting operation is part of our in-house manufacturing ecosystem, ensuring full control over quality, strength, and dimensional accuracy.
Crafted using graded FG 260/300 cast iron, this bed base forms the structural backbone of a heavy-duty VTL, capable of supporting extreme loads and maintaining rigidity over time. The moulding process shown follows strict IS 210 casting norms, ensuring exceptional structural integrity from the very first stage.
Component: Bed Base for 5000 mm CNC VTLMaterial: FG 260 / FG 300 Graded Cast IronCasting Standard: IS 210 (Indian Standards)Application: Heavy-Duty Vertical Turning MachineManufactured by: Sahil Machines (Suraj Series)
In-house Pattern ShopStress-Relieved CI CastingRigid Foundation for Precision Machining

ABOUT SAHIL CNC MACHINES
Sahil Machines, also known under the Suraj brand, is a pioneer in Indian CNC machine manufacturing. From our state-of-the-art manufacturing facility in Batala, Punjab, we design and produce machines that meet the most demanding global standards, including ISO, IS, and VDI compliance. Our philosophy is built on three core principles:
1. Engineering Accuracy – Every Sahil machine is designed with precision as per international standards.
2. Industrial Strength – Heavy-duty builds to handle long duty cycles in the harshest environments.
3. OEM Reliability – Full lifecycle support, from commissioning and training to AMC and spares.

We are proud contributors to the Atmanirbhar Bharat and Make in India initiatives, exporting CNC solutions to industries worldwide.

OUR PRODUCT RANGE
1. CNC Vertical Turning Lathes (CNC VTL Series)
- Models from 300 mm to 8000 mm capacity
- Turret VTLs, Heavy-Duty VTLs, and VTLs with C-axis + live spindle
- Applications: Windmill hubs, railway wheels, aerospace casings, defense parts

2. Conventional Vertical Turning Lathes (VTL Series)
- Ranging from 1000 mm to 12,000 mm turning diameter
- Heavy-duty gear-driven lathes with SKF/KOYO bearings and Bonfiglioli gearboxes
- Trusted by steel plants, shipyards, and energy OEMs

3. CNC Horizontal Boring Machines (HBM Series)
- Spindle sizes from 110 mm to 160 mm
- High-speed spindles with BT50 taper, rotary tables, and ATC options
- Ideal for turbine housings, gearboxes, and structural frames

4. CNC Floor Boring Machines (FB Series)
- Long-bed boring solutions up to 20 meters
- Rigid column design with optional facing heads and tool magazines
- Used in defense, aerospace, and energy projects

5. CNC Gantry Milling Machines (GM Series)
- X travels up to 20 meters with dual-column gantry structure
- Heavy-duty castings for aerospace fixtures, defense blocks, and dies

6. CNC Double Column Milling Machines (DM Series)
- Compact to large-scale models (DM 20 to DM 80)
- Perfect for mold bases, aerospace fixtures, and prototypes

7. CNC Horizontal Machining Centers (HMC Series)
- High-speed spindles, rotary tables, and ATCs for batch production
- Used in automotive, aerospace, and general machining

8. Plano Milling Machines (PM Series)
- PM 2 to PM 10 models, with table sizes up to 10,000 mm
- Designed for flat dies, structural machining, and defense castings

9. CNC 5-Axis Machining Centers
- Rotary head and tilting tables
- Applications: turbine blades, aerospace components, medical implants

10. Railway CNC Machines
- CNC Surface Wheel Lathe (SWL Series)
- CNC Portal Wheel Lathe (PWL Series)
- CNC Axle Turning & Burnishing Lathe (ATBL Series)
- CNC Axle Turning Lathe (ATL Series)
- 5-Axis Bogie Machining Center (BG 70 Series)
- CNC Rail Plano Milling (RP 13 Series)

11. Cast Iron Tooling Solutions
- Cast Iron Surface Plates
- Cast Iron Floor Plates
- Cast Iron Angle Plates
- Cast Iron Layout & Marking Tables

CONTACT US
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🌐 Website: https://www.sahilcnc.com
📧 Email: info@sahilcnc.com | sales@sahilcnc.com
📱 WhatsApp/Call: +91 84276 41925

Visit our factory in Batala, Punjab, India to see the machines in action and experience Sahil CNC’s precision manufacturing first-hand.

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