Make a Sofa Cushion in 30 Minutes

This is the fastest and easiest way to sew a sofa or armchair cushion. A typical cushion can be completed in about 30 minutes. This technique is called the "Box Corner Cushion" it is made from a single piece of fabric — no boxing, no zipper plaque, and no top and bottom plates. The Sailrite® Fabric Calculator does all the math and calculating for you! Simply enter your measurements and it will calculate the correct size and cutouts to make on your fabric piece. The cushion is also flippable, which makes it possible to get double the life out of your sofa cushions.

MAKE A SOFA CUSHION IN 30 MINUTES CHAPTERS:
Measuring Old Foam – 0:58 min
Cutting Fabric to Size – 4:31 min
Cutting Corner Notches – 7:02 min
Cutting Center Notches – 9:23 min
Sewing Zipper – 11:36 min
Sewing Sides – 16:14 min
Sewing Boxed Corners – 18:38 min
Inserting Foam – 24:43 min
Vent Grommets (optional) – 28:40 min
Materials List – 31:13 min

MATERIALS LIST:
Decor & Upholstery Fabric - we used EverSoft Indoor/Outdoor Vinyl Fabric - Item # 122226 https://www.sailrite.com/Fabrics/Home-Fabric/Decor-and-Upholstery-Fabric
Seamstick 1/4" Basting Tape for Canvas & Upholstery (36Yds) - Item # 122065 https://www.sailrite.com/Seamstick-1-4-Basting-Tape-for-Canvas-Upholstery-36-Yards
YKK® Continuous Zipper Chain #5 Black (Coil Chain) - Item # 104444 https://www.sailrite.com/YKK-Zipper-5-Coil-Continuous-Black
Thread from Sailrite - we used V-69 https://www.sailrite.com/Notions/Threads/Indoor-Thread
YKK® Zipper Slider #5 Metal Single Non‑Locking Pull Tab (Coil Chain) -
Black Item # 122251 https://www.sailrite.com/YKK-Zipper-Slider-5-Black-Metal-Single-Non-Locking-Pull-Tab-Coil
White Item # 122250 https://www.sailrite.com/YKK-Zipper-Slider-5-White-Metal-Single-Non-Locking-Pull-Tab-Coil
Cushion Wrap Silk Film 54" - Item # 103933 https://www.sailrite.com/Cushion-Wrap-Silk-Film-Center-Fold-54
Vent Grommet Brass 3/4" - Item # 120747 https://www.sailrite.com/Vent-Grommet-Brass-3-4


TOOLS LIST:
Tape Measure 120 Inch - Item # 102986 https://www.sailrite.com/Tape-Measure-120-Inch
Gingher® Scissors Right Hand Lightweight 8" - Item # 101017 https://www.sailrite.com/Gingher-Scissors-Right-Hand-Lightweight
Tempered Cutting Glass for Hotknife - Item # 121915 https://www.sailrite.com/Tempered-Cutting-Glass-for-Hotknife
Sailrite® Edge Hotknife Package (110V) - Item # 103800 https://www.sailrite.com/Sailrite-Edge-Hotknife-Package-110-Volt
Clear Acrylic Ruler 6" x 24" - Item # 102400 https://www.sailrite.com/Clear-Acrylic-Ruler-6-x-24
Sailrite® Ultrafeed® LSZ‑1 PLUS Walking Foot Sewing Machine - Item # 300602 https://www.sailrite.com/Sailrite-Ultrafeed-LSZ-1-PLUS-Walking-Foot-Sewing-Machine
Sailrite® Ultrafeed® Collapsible Sewing Table - Item # 104821 https://www.sailrite.com/Ultrafeed-Collapsible-Sewing-Table
Sailrite® Drill Hole Cutter Set - Item # 121825 https://www.sailrite.com/Sailrite-Drill-Hole-Cutter-Set
Vent Grommet Die Set 3/4" - Item # 120749 https://www.sailrite.com/Vent-Grommet-Die-Set-3-4

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