We're Building A Healthy Camper! Low VOC & mold resistant camper build

OPEN ME: Our Goal - to build a lightweight low-voc mold resistant camper that's affordable.
We have a new project on the half acre homestead. It's been challenging finding a piece of land to expand our vision, so we decided we need to go further and explore new areas. With my health issues hotels and regular campers are not an option - but just like everything else we've done - We'll build it ourselves...so we start the journey to build our little non-toxic camping pod that can slide on to a utility trailer, have a place to wash up (very important with health issues) and be light enough to be towed by our 4 cylinder CX5. Everything inside will need to run off solar as well. After a winter of thoughts, here's the design, but it may have to evolve as we go 🙂

For this trailer build we are challenged with finding materials that are lightweight, low voc and mold resistant.
We initially wanted to purchase an aluminum trailer but budget didn't permit it - so we purchased a Stirling 5x10 galvanized trailer.
The design we came up with will be similar to a truck camper in that the little camper pod will be able to be removed from the trailer - so we can upgrade in the future if needed - and we can still use the trailer for other things on the homestead.

We have to find low wattage appliances and have been researching unique solar solutions for appliances, hot water, toilets and the like.

After much research and with limitations in material options living on an island, we decided that we would go with an exterior shell of ACM that can be bought locally at EM Plastics, ACM is Aluminum composite material with a polyethylene core layer and aluminum heat pressed on both or one sides, this product comes with a protective coating suitable for outdoor use, is flexible but strong enough that we can omit using plywood. We initially looked at fylon or coil stock aluminum but these option require a plywood base and we wanted to get away from using plywood if possible. They also require glues and the aluminum coil stock was unfinished so would require paint or a coating.

For the insulation we opted for SilveRboard is a rigid insulation board made from Expanded Polystyrene (EPS) covered with a layer of polypropylene reflective lamination on both sides - We'd prefer to go with Newfoundland Styro as it's a local product but were unable to easily source it - Foil backed EPS t's not prone to mold and will not hold moisture like batt insulation.

I'm leaning toward using the fiberglass reinforced polyester for the interior walls and ceilings but haven't tested it yet to see if I'm compatible, if not we will go with aluminum coilstock.

For the cabinets we will use whatever leftover ACM we have unless we can find affordable Metal, PP or PE cabinetry.
The frame will be constructed from standard spruce lumber and perhaps some strong ties.

For adhesives, sealants & caulks, I'm going with what I know works for me that is readily available, that's PL Premium Fast Grab which works as a great adhesive to almost any surface and meets LEED standards due to its low-VOC, toluene-free formula. In the past I've used Dap 100% pure silicone caulking without issue once it's fully cured but there are other caulking on the market now that may be better - so I'll have to try them out.
So that's the idea for the shell, things may evolve as we dig into the project but stay tuned we'll show you how it's coming along as we progress.
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