Outdoors RV Factory Tour Part 2 (RV wall construction)

This is part 2 of 3 of Outdoors RV Factory tour. In this video we learn how Outdoors RV build and laminate their walls in their climate-controlled lamination shop. See all of the topics covered with timestamps below.

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00:00 Raw material is acclimated in a climate controlled warehouse.
03:04 Tubes are filled with wood whenever there are screws so that there are two anchor points - through the aluminum and through the wood.
04:20 Welding process.
08:33 Outdoors RV use virgin aluminum and virgin foam (ie. NOT recycled) to have the best quality raw materials. They are using 2 pound weight, 1.5’’ inch thickness foam.
10:10 Sidewall is getting filled with pre-cut insulation.
13:18 Extra support for TV mount.
15:02 Teamwork.
15:32 They cut foam with a heated wire which melts clean cuts and thus doesn’t create pebbles that might cause delamination issues. Matt gives it a try!
17:19 Hot melt glue that they use can’t be reheated and melted multiple times.
18:42 Lamination process.
21:54 CNC process to route out windows.
22:50 Pull-test to make sure there is 100% adhesion.
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Видео Outdoors RV Factory Tour Part 2 (RV wall construction) канала Adventurous Way