Suzuki Samurai Transfer Case Rebuild and Shimming

In this video I show ya'll how to shim and rebuild the transfer case on the Suzuki Samurai.

Reference Material used for Transfer Case Rebuild:
Trail Gear Instructions:
http://www.trail-gear.com/pdf/suzuk-tcase.pdf
Suzuki Samurai Service Manual:
https://rover.ebay.com/rover/1/711-53200-19255-0/1?mpre=https%3A%2F%2Fwww.ebay.com%2Fitm%2FSuzuki-Samurai-Factory-Service-Repair-Shop-Manual-1986-1987-1988-NEW-86-87-88%2F222806680236%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2055119.m1438.l2649&campid=5338245815&toolid=20008

ZuksOffroad Parts Used:

Rebuild Kit:
http://www.zuksoffroad.com/Samurai-t-case-Rebuild-Kit_p_139.html

Seal Kit:
http://www.zuksoffroad.com/Samurai-t-case-Gasket-and-Seal-kit_p_140.html

Twin Stick:
http://www.zuksoffroad.com/ZOR-Siamese-Twin-Sticks-for-Samurai-divorced-t-case_p_1622.html

Brass Shifter Sheet:
http://www.zuksoffroad.com/ZOR-T-Bra-solid-brass-t-case-shifter-sheet-for-Suzuki-Samurai_p_71.html

Transfer Case Cradle:
http://www.zuksoffroad.com/ZOR-1714-bolt-SUPER-CRADLE-t-case-mounting-system-_p_182.html?redirect=1

Transfer Case Upgraded Mount:
http://www.zuksoffroad.com/ZOR-Panty-Liner-driver-side-t-case-mount-reinforcement_p_70.html

Tools I Used in Rebuilding the Transfer Case:
T-Handle Allen key set: https://amzn.to/2NtsCin
C-Clip Pliers: https://amzn.to/2qUbs4w
Snap Ring Pliers: https://amzn.to/2HNRbHq
Dead Blow Hammer: https://amzn.to/2qUuRm2
6' Digital Calipers: https://amzn.to/2HJaFgx
Permatex "The Right Stuff": https://amzn.to/2qUhjqv
Mobil 1 Grease: https://amzn.to/2HJbqpQ
Milwaukee 1/4 Ratchet: https://amzn.to/2qTUxin
Empire Speed Square: https://amzn.to/2qV0ifP
Gloves: https://amzn.to/2qSZGYa

If you would like to help support the channel check out ELK Motorsports Patreon Page:
https://www.patreon.com/ELKMotorsports

Equipment I use to make videos with:
Panasonic G7: https://amzn.to/2qUrc7K
SD Card: https://amzn.to/2qUT8sd
SunPak Tripos: https://amzn.to/2r0cUTd
Rode Video Micro: https://amzn.to/2HNaqkC
48" Camera Slider: https://amzn.to/2HFGTt9

Welcome to ELK Motorsports. My name is Trey Koepsel and on this channel the content will be mainly centered around my Suzuki Samurai, La Otra. This content ranges from how to videos, DIYs, product reviews, diagnosing and repairs, as well as varying levels of fabrication. The main focus of this channel is to entertain, educate ( me as much as you), and most importantly have fun. If you enjoy fabrication, automotive modifications, and being entertained, then SUBSCRIBE to the channel to stay up to date on what I've got going on in the shop. So with that all said welcome to the channel.

Email: ELKMotorsports1@gmail.com

https://www.facebook.com/ELKMotorsports1

DISCLAIMER: This video and description contains affiliate links, which means that if you click on one of the product links, ELK Motorsports receive a small commission at no extra charge to you. This helps support the channel and allows me to continue to make videos like this. Thank you for the support!

Channel Sponsors:

Zuks Offroad
Camp Verde, AZ 86322
(928) 567-3061
ZuksOffroad.com
https://www.facebook.com/zorproducts

Pro Stickers
5488 S Padre Island Dr
Corpus Christi, TX 78411
(361) 452-2840
https://www.facebook.com/emblemoverlays

Видео Suzuki Samurai Transfer Case Rebuild and Shimming канала ELK Motorsports