Open-Head Orbital Welding Machine For High Precision Tube Fabrication

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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: info@oktate.com
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TATE Open-Head Orbital Welding Machine, a versatile and high-performance solution for welding tubes and pipes in a wide range of industrial applications. Designed for precision, efficiency, and ease of use, this machine is ideal for welding stainless steel and carbon steel tubes with diameters ranging from Φ25 to Φ500 and lengths up to 2000mm. Whether you’re working on tube-to-tube, tube-to-flange, tube-to-elbow, or tube-to-tee joints, TATE’s open-head orbital welding machine delivers flawless results every time.
### *Key Machine Specifications:*
1. *Welding Range:*
- Tube Diameter: Φ25 to Φ500
- Tube Length: ≤2000mm
- Material: Stainless Steel, Carbon Steel
- Wall Thickness: 1mm to 10mm
- Applications: Tube-to-tube butt welding, tube-to-flange, tube-to-elbow, tube-to-tee joints.

2. *Welding Process:*
- For wall thickness ≤3mm: TIG welding is used.
- For wall thickness ＞3mm: A 37° V-groove bevel is prepared, with a 2-3mm root face. TIG welding is used for root pass to ensure internal weld formation, followed by TIG welding with filler wire for filling and capping to achieve a visually appealing weld.

3. *Welding Requirements:*
- Misalignment: ≤10% of wall thickness.
- Weld Gap: ≤0.5mm.
- Surface Preparation: Clean oil, dirt, and burrs within 20mm of the weld area.
- Workpiece Assembly: Use manual TIG welding for tack welding, with tack welds ground smooth for seamless transitions.

4. *Welding Wire:*
- Material: Match the wire material to the workpiece.
- Diameter: 1.0mm or 1.2mm spooled wire (15KG per spool).
- Storage: Protect wire from moisture and bending to ensure weld quality and feeding stability.

5. *Shielding Gas:*
- TIG Torch: Use 99.99% pure argon or 95% argon + 5% hydrogen for optimal weld formation and color.
- Backside Protection: Use 99.99% pure argon.

### *Why Choose TATE Open-Head Orbital Welding Machines?*
TATE is a globally recognized leader in orbital welding technology, offering innovative solutions for industries that demand precision, reliability, and efficiency. Our open-head orbital welding machines are designed to handle a wide range of tube sizes and materials, making them perfect for applications in industries such as oil and gas, power generation, chemical processing, and more.

### *Key Features of TATE Open-Head Orbital Welding Machines:*
- *Wide Welding Range:* Capable of welding tubes from Φ25 to Φ500 in diameter and up to 2000mm in length.
- *Material Versatility:* Suitable for stainless steel and carbon steel.
- *Precision Welding:* Ensures high-quality, consistent welds with minimal heat-affected zones (HAZ).
- *Automated Operation:* Reduces human error and ensures repeatability with programmable weld parameters.
- *User-Friendly Interface:* Easy-to-use controls for setting and adjusting weld parameters.
- *Real-Time Monitoring:* Advanced sensors and feedback systems for real-time weld quality tracking.
- *Compact and Portable:* Designed for easy integration into manufacturing and field environments.

### *Applications:*
TATE open-head orbital welding machines are ideal for:
- Tube-to-tube butt welding
- Tube-to-flange welding
- Tube-to-elbow welding
- Tube-to-tee welding
- High-purity piping systems
- Power plant boiler tubes
- Petrochemical and chemical processing pipelines
- Oil and gas pipelines

### *TATE Open-Head Orbital Welding Machine Keywords:*
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