CNG Cylinder Hydrotesting & Fitting Full Walkthrough at Divine, Govt. Approved Center in Bhubneswar

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🔧 CNG Cylinder Hydrotesting & Fitting – Full Walkthrough at Divine | Govt. Approved Center
Welcome to Divine – A Govt. Approved CNG Installation & Testing Center, your trusted partner for safe and certified CNG cylinder hydrotesting and kit installation.

In this video/post, get a complete walkthrough of the CNG hydrotesting process as performed at a certified center like Divine. Learn why hydrotesting is mandatory, how it's done, and how often you should test your CNG cylinder to ensure maximum safety and compliance.

🏢 About Divine
Divine is a PESO & Government-approved CNG installation and hydrotesting showroom offering:

CNG kit fitting with ISI-marked components

Cylinder pressure testing (hydrotesting) as per Gas Cylinder Rules, 2004

Full certification and compliance plates

Skilled technicians & automated testing systems

🚨 Why Hydrotesting is Important
Compressed Natural Gas (CNG) is stored in cylinders under high pressure (200–250 bar). Over time, the cylinder’s structural integrity may degrade due to:

Continuous pressure changes

Exposure to heat, moisture, or corrosion

Physical damage

To prevent accidents, hydrotesting is legally required every 3 years to ensure your CNG cylinder remains leak-proof and structurally sound.

🔍 Step-by-Step Hydrotesting Process at Divine
Cylinder Removal & Degassing
The cylinder is carefully removed from your vehicle and depressurized safely.

Valve Removal & Internal Inspection
Certified technicians inspect the interior and exterior for rust, corrosion, and cracks.

Hydrostatic Pressure Test

The cylinder is filled with water and placed into a hydrotesting machine.

It is tested at 1.5 times its working pressure (usually around 300 bar).

The machine checks for any pressure drops or leaks.

Drying & Valve Refitting
The cylinder is completely dried using hot air or vacuum. Then the valve is reinstalled securely.

Compliance Plate & Certification
After passing all checks, the cylinder is issued:

A metal compliance plate (valid for 3 years)

An official test certificate (required by fuel stations, RTO, and insurance)

Reinstallation & Final Checks
The cylinder is safely reinstalled, connected, and leak-tested again before delivery.

🔧 CNG Kit Installation at Divine
We also offer complete CNG kit installation services:

Sequential and conventional kits

ISI-certified components only

Expert wiring, piping, and calibration

Engine performance check and tuning

All installations are done under government norms with full documentation.

📅 How Often to Test Your Cylinder
✔ Every 3 years (as per PESO & Gas Cylinder Rules)
✔ Immediately after an accident or visible damage
✔ If refueling stations deny refill due to expired plate

✅ Why Choose Divine?
✔ Govt. Approved Hydrotesting & Installation Center

✔ PESO & BIS certified technicians

✔ Latest hydrotesting equipment (IS 8451-compliant)

✔ Compliance plate + certificate with each test

✔ Transparent pricing & fast service

Your safety is our first priority.

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