Best Way to Innovation Automatic Fiber Carding Machine for 160 kg Output per Hour

Best Way to Innovation Automatic Fiber Carding Machine for 160 kg Output per Hour

Technical Specifications:
• Production capacity: 160 kg of processed fiber per hour
• Drum system: dual horizontal carding cylinders with stainless wire teeth
• Power supply: 380V industrial motor drive
• Feeding width: 1000 mm with automatic conveyor feed system
• Application: polyester fiber, cotton, wool, and non-woven fiber

How It Works:
• The operator feeds raw fiber into the conveyor inlet.
• The machine’s primary drum separates fiber clumps into smaller strands.
• The secondary drum aligns fibers parallel through continuous combing action.
• The output layer forms an even web collected for further processing.
• The process minimizes fiber entanglement and maintains uniform density.

Advantages:
• Increases productivity by 62% compared to manual or single-drum systems.
• Produces highly uniform fiber alignment for superior softness and strength.
• Reduces labor intensity and ensures consistent material quality.

Disadvantages:
• Requires regular cleaning of drum teeth to prevent clogging.
• High power consumption during continuous operation.
• Not suitable for very short or brittle fiber types.

Efficiency Optimization Impact:
This machine redefines fiber preparation with its precision carding mechanism and high-speed drum synchronization. The optimized fiber alignment process enhances the smoothness, elasticity, and tensile strength of the final product, resulting in higher fabric quality. Achieving 62% higher throughput than traditional carding methods, it supports modern textile industries in producing uniform webs for insulation, bedding, and garment materials. The automation also ensures operator safety and consistent results in large-scale production.

Best Used For:
• Pillow and mattress fiber preparation
• Non-woven textile manufacturing
• Fiber alignment for insulation and upholstery materials

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