What is Fugai / Abnormality Matrix in TPM ? #tpm #jishuhozen #aytindia

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In TPM (Total Productive Maintenance), the Fugai or Abnormality Matrix helps identify, categorize, and eliminate machine or workplace abnormalities.

✅ Used in Jishu Hozen (Autonomous Maintenance)
✅ Tracks issues like leaks, looseness, unusual noise, dust, etc.
✅ Empowers operators to maintain a clean, safe & efficient workplace.

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Channel Videos:
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* 7 Quality Control Tools : https://youtu.be/ElLwRsLAhv8
* What is KAIZEN CONCEPT of LEAN : https://youtu.be/I48EkJNW7TU
* Lean Manufacturing सिर्फ 15 मिनट में सीखें (हिंदी) : https://youtu.be/JM9EH1oyNV4
* What is O.E.E (Overall Equipment Effectiveness): https://youtu.be/PD-TPL-5nEc
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About Myself: Shakir Mohd (Founder & CEO - AYT Business Solutions)

• I am a B.Tech in Mechanical Engineering
• I have total working Experience of Around 12 Years in Training, Execution and Implementations of Various Lean Tools and Techniques (such as VSM, KAIZEN, TPM, 5S, Visual Management, Poka-yoke, SMED etc.) in approx. 200 Units.
• I have a wide exposure for Implementation of Lean Manufacturing Tools & Techniques to different industries like Automobile, Engineering, Food Industries, Leather Handicrafts, Leather Garments, Garments, Printing, Packaging, Shoes Industries, Plastic Injection Moulding, Aluminum Die Casting, CNC Machining, Conventional Machining, Tool Room, Press Shop, Fan Industry, Bicycle Industry, Fabrication & Sheet Metal etc. for improving their Productivity, Reducing Manufacturing cost & Rejection, 5S Levels, Employees Trainings with proper resource utilization and Implementation of various Kaizens (Improvements).

Key Skills:
• Value Stream Mapping (VSM), TIMWOOD (Seven Wastages), PQCDSME (Seven Benefits) Productivity Improvement, Time & Motion Study,
• Google Sheets and G-Suits
• TPM (Total Productive Maintenance), FUGAI Tags, 8 Pillars of TPM , Elimination of Six Big Losses (SSSMCB) through TPM
• 5S, KAIZEN, 7 QC Tools, VA/NVA Activities, Root cause analysis, SMED, Safety Improvements, Visual Management, etc.
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SOME OF MY ONSITE PROJECTs OF TRAINING & CONSULTANCY, COMPLETED/ UNDER-PROCESS ARE:

# Ultratech Cement (4 Plants)- Truck Turn Around Time (TAT) Prject
# Combit Shoes, Bahadurgarh (HR)- Plant Layout Setup Project
# Printsmith (Infinity Advertising Pvt. Ltd.),Faridabad
# MSME- Faridabad Engineering Cluster No.1 (9 Units)- LMCS Cluster
# MSME- Faridabad Engineering Cluster No.2 (6 Units)- LMCS Cluster
# MSME- Faridabad Engineering Cluster No.4 (7 Units)- LMCS Cluster
# MSME- Yamuna Nagar Engineering & Fabrication Cluster (9 Units)- LMCS Cluster
# MSME- Ludhiana Cycle Parts Cluster No.2 (7 Units)- LMCS Cluster
# MSME- Manesar, Leather Handicraft Cluster No.1 (7 Units)- LMCS Cluster
# MSME- Bahadurgarh Footwear Cluster (6 Units)- LMCS Cluster
# MSME- GZB Food Cluster (9 Units)- LMCS Cluster
# Raga Engineers- Core Pins Productivity Improvement Project, Faridabad (HR)
# Raga Engineers- Crack Toyota Project, Faridabad (HR)
# Technomech Industries, Faridabad (HR)
# Woodpecker Systems, Faridabad
# Falcon Vacuum Pumps, Faridabad
# PMT Engineers, Faridabad
# UD food Products Pvt. Ltd., Ghaziabad
# GK Industries, Faridabad
# & Many More

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