Vintage Beer Crate

How to make a replica Molson / Moosehead vintage beer crate with box joints (finger joints)

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Materials used:
(2) 6' Common boards (pine) - Home Depot $22
(10) 1.5" galvanized box nails - Home Depot $6
Summer Oak oil stain by Varathane - Home Depot $9
Polyurethane of your choice
150 grit / 220 grit / 400 grit / 600 grit / 1200 grit sandpaper - Home Depot & Woodcraft
Titebond III (outdoor) wood glue + small glue brushes from Woodcraft

Tools and supplies used:
12" thickness planer with 4" high capacity dust vacuum
10" table saw
Stacked dado blade - 1/4", and adding the .012" shim for lid guide
Table saw sleds for perfect cross cuts, cut to matching lengths
Sliding miter saw to rough cut blanks
Router table with router
Whiteside Router bit - 1/4" straight bit double flute with 1/2" shank, 3/4" length
Incra ibox jig
Marker and pencil
(2) 18" clamps (for pressing in finger joints)
(6) 12" clamps (for bottom panel)
2" brush from dollar store
6" Random orbital disc sander
7/8" drill bit and drill

Time invested:
Research preparations - 100 hours over several months
6 practice boxes - 3 months
2 version 1 boxes - 1 month
4 version 2 boxes - 2 weeks
2 version 3 boxes - in progress

Видео Vintage Beer Crate канала mugs132