Innovation Technology Manufacturing: creation Cylinder Plate using a CNC Plate Rolling Machine #tech

This video showcases Innovation Technology in the heavy construction and tank industry: The process of Plate Bending to form large Cylindrical Tubes. We discuss how thick metal plates (like steel) are progressively curved using a multi-roll CNC Plate Rolling Machine. This process operates automatically and guarantees high precision in the cylinder diameter and seam tolerance for welding.

In manufacturing cylindrical tubes for piping, boilers, or storage tanks, radius uniformity and minimal ovality are crucial for ensuring structural integrity. Innovation Technology in modern Plate Bending Machines involves computer numerical control (CNC) to regulate the position of each bending roll. The machine can automatically calculate and compensate for spring-back (material rebound), a major issue with thick metal plates. The ability to produce precise pre-bending shapes on the plate edges ensures minimal seam tolerance and higher welding quality.

So, how does this Innovation Technology work? The process begins with the metal plate being loaded into the machine. The operator inputs the diameter and thickness parameters into the CNC system. The machine then automatically executes the pre-bending cycle on both ends of the plate. Subsequently, the plate passes through the rolls repeatedly, with each roll moving independently and under control to gradually press the plate into a perfect circular shape. Laser sensors or encoders continuously monitor the radius during the process, ensuring consistent high precision. The result is a cylindrical tube ready for joining via welding.

Broadly speaking, the CNC Plate Rolling Machine is an embodiment of innovation that transforms flat sheets into precision cylindrical structures. It is a technology that provides extraordinary capability to produce cylindrical tubes with unmatched speed, radius accuracy, and efficiency. Its direct impact is on optimizing material costs and enhancing the quality of heavy structural products.

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