MECON INDUSTRIES COIL PROCESSING SYSTEM. UNCOILER-DECOILER, STRAIGHTENER, THREADING, COIL CAR

1) Coil car model 100cc
-A coil car with power lift of 20" and power travel. The car will travel on tracks to transfer the coil from the park position to the uncoiler, or from the uncoiler back for storage.
-top idle rolls to assist in threading. Keep car up while unbanding and threading coil.
-Traverse, and lift functions are controlled manually from a central control station.
- Hydraulic system common to uncoiler.
- 360 degree rotation coil car top
2) Uncoiler model 150btj60
-Capacity: 10,000lbs
-Width 60”
-Mandrel expansion 18”-22”(please verify, 19-24 available, preferred)
-Single spindle uncoiler, with threading / rewinding drive, and air brake.
-Hydraulic system is enclosed within the uncoiler cabinet.
-4 segment mandrel with linkage style hydraulic expansion.
-Expansion pressure is monitored and system automatically maintains clamping pressure.
-Threading / rewinding drive consists of a hydraulic motor, and an air release / spring actuated clutch, connected to the spindle by a chain drive.
-Air brake acts to provide braking to prevent coil overrun. A multi-pressure air circuit provides low braking during pay out and high braking when stopped. Air pressures are set with regulators mounted at the uncoiler cabinet.
-Electrical components are wired back to control panel. Operator controls are mounted in control panel.
-Machine cabinet fully encloses the drive and hydraulic system; components are easily accessed by removing the panel on the back of the cabinet.
-Moveable inner and outer keeper arms allow the coil to be positioned anywhere on the mandrel for alignment to the process.
3) Medium duty threading model MD60
- Coil over arm with Idle wheel, Peeler, Deflector
-The overarm wheel clamps onto the coil, to help keep the coil tight when the straps are cut and during threading. Coil may be jogged with the wheel down. Use the uncoiler jog drive with the wheel down to drive the start of coil toward the straightener.
-The Peeler extends to contact the coil and guide the start of the coil.
-The coil deflector lifts to help guide the strip.
-Pneumatic controls.
4) Straightener Mecon Model: 4str60
-The 4str series straighteners have hardened and ground rolls, rolls running on precision needle bearings,
-bearings lubricated from centralized manifolds (hand lubricated)
-entrance and exit pinch rolls; air actuated, lower rolls driven
-2 entrance pinch rolls, 4.000 inch diameter, close onto material to drive starting edge thru straightener, not required to change straightener settings for threading
-2 exit pinch rolls, 4.000 inch diameter, open for threading, close for running
-7 roll straightener; 4.000 inch diameter rolls, 4 lower rolls all driven, 3 upper rolls idle.
-rolls adjustable, position shown on .01mm or .001" graduation counters.
-Straightener drive. Variable Frequency AC Motor control with AC induction motor and spring engaged brake.
-These drive systems give very smooth acceleration and deceleration with no sudden shocks to the material or drive components, and thus extend machine life and limit material marking.
-The spring engage brake on the straightener motor engages when the motor is not in motion to prevent the strip from being pulled backward by coil tension.
-In manual mode the speed is set at a low speed
Material guidance.
-coil peeler and breaker guide material into straightener.
-entrance vertical guide rolls to track the material.
-exit ramp rolls support strip as it exits straightener

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