EMS PB76 Pipe Bending Machine

Pipe bending machine is a versatile tool used to shape pipes and tubes into various curves and angles. They are commonly used in various industries, including construction, plumbing, HVAC, and manufacturing, to create bends for piping systems, handrails, structural supports, and other applications.

Types of Pipe Bending Machines

There are various types of pipe bending machines, each with its own strengths and applications. Some of the most common types include:

Rotary Draw Bending Machines: These machines use a rotating mandrel to draw the pipe through a bend die, creating a smooth, continuous bend. They are well-suited for bending thin-walled pipes and tubes.
Ram Bending Machines: These machines use a hydraulic ram to push the pipe against a stationary bend die, forming a bend with greater curvature. They are suitable for bending thicker-walled pipes and tubes.
Mandrel Bending Machines: These machines use an internal mandrel to support the pipe’s interior wall during bending, preventing ovalization and maintaining the pipe’s circular shape. They are ideal for bending thick-walled pipes and tubes with tight bends.
Cold Bending Machines: These machines bend pipes at room temperature, using rollers or dies to form the desired curve. They are suitable for most types of pipes and tubes and offer a cost-effective bending solution.
Induction Bending Machines: These machines use induction heating to soften a localized area of the pipe, allowing it to be bent more easily. They are particularly useful for bending high-strength alloys, such as stainless steel, without compromising their material properties.
Applications of Pipe Bending Machines

Pipe bending machines are used in a wide range of applications, including:

Piping Systems: Bending pipes for plumbing, HVAC, and industrial piping systems.
Handrails: Creating curved handrails for stairs, balconies, and walkways.
Structural Supports: Bending pipes for structural supports in buildings, bridges, and other structures.
Furniture and Fixtures: Shaping pipes for furniture frames, decorative elements, and fixtures.
Automotive and Aerospace Components: Bending pipes for exhaust systems, roll cages, and other automotive or aerospace components.
Benefits of Using Pipe Bending Machines

Pipe bending machines offer several benefits over traditional bending methods, such as manual bending or using fittings:

Precision and Consistency: Produce precise and consistent bends with repeatable accuracy.
Minimize Material Waste: Reduce material waste by creating bends without the need for cutting and welding.
Strength and Durability: Create bends that maintain the strength and integrity of the pipe.
Versatility: Handle a wide range of pipe diameters, materials, and bend angles.
Improve Efficiency: Increase productivity and reduce labor costs compared to manual bending methods.
Enhanced Safety: Eliminate the risks associated with manual bending, such as muscle strain and repetitive motion injuries.
Safety Precautions for Working with Pipe Bending Machines

When working with pipe bending machines, it is crucial to follow safety precautions to prevent accidents and injuries:

Wear Proper Personal Protective Equipment (PPE): Wear safety glasses, gloves, and appropriate footwear.
Inspect the Machine Regularly: Inspect the machine for any damage or malfunction before each use.
Secure the Pipe Properly: Ensure the pipe is securely clamped or supported in the machine before bending.
Avoid Overbending: Do not overbend the pipe, as this can lead to cracking or failure.
Maintain Clear Working Area: Keep the working area around the machine clear of obstructions and potential hazards.
Follow Manufacturer’s Instructions: Always follow the manufacturer’s instructions for operating the specific pipe bending machine.
Pipe bending machines play a crucial role in various industries, enabling the creation of precise, durable bends for pipes and tubes. By choosing the appropriate machine type, following safety precautions, and adhering to manufacturer’s guidelines, operators can safely and effectively bend pipes to meet the requirements of their projects.

For more than 20 years, we have been manufacturing our own pipe bending machine for the metalworking industry. The pipe benders are automatic bending machines that can bend metal pipes in required angles with the bending tools. Industrial pipe bending machine can be classified as mandrel pipe bending machines and non-mandrel pipe bending machines.

Mandrel pipe bending machines use a mandrel during the bending. This mandrel is drawn into the pipe during the bending process. Non-mandrel pipe bending machines don’t have this mandrel tool. We manufacture non-mandrel pipe bending machines.

Our non-mandrel pipe bending machine models:

EMS TB 42 Pipe bending machine
EMS TB 60 Pipe bending machine
EMS TB 76 Pipe bending machine
EMS TB 100 Pipe bending machine

www.ems-metalworking.com

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