SolidWorks Tutorial | 4-Stroke Engine Design Part- | Piston Head Modeling

4-Stroke Engine Design Series: Connecting Rod (SolidWorks Tutorial)

In this Part-2 of the 4-Stroke Engine Design Series, we’ll design the Connecting Rod, the vital link that transfers the reciprocating motion of the piston into the rotary motion of the crankshaft while enduring high stress and dynamic loads.

Follow this step-by-step SolidWorks tutorial to learn how to create accurate mechanical parts with proper proportions, symmetry, and manufacturable geometry.

📘 Topics Covered:
✅ Base sketch and centerline layout creation
✅ Modeling the small end (piston pin) and big end (crank pin)
✅ Extrude and cut features for rod shank shaping
✅ Applying fillets, chamfers, and lightening holes
✅ Mirror features and apply symmetry constraints
✅ Material assignment (forged steel or aluminum alloy)
✅ Adding bolts, caps, and bearing inserts for assembly
✅ Setting up mates and alignment for dynamic motion
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