Toyota Avensis T27 rear brake pads replacement info

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original guide
General information
The EPB switch is located on the driver's side fascia.
The EPB uses an electromechanical actuator acting on the rear brake calipers via cables.
The EPB actuator is located on the rear subframe.
The EPB control module is integral with the EPB actuator and cannot be replaced separately.
Special tools
Brake caliper piston resetting tool - Toyota No.09960-100100 (brake pad replacement).
System operation
With MT: The EPB is automatically released when the vehicle is driven.
The yellow brake system warning lamp in the instrument panel will illuminate and the information warning lamp in the
instrument panel will flash or illuminate and a warning message will be displayed in the multifunction display together with
an audible signal to indicate a system fault.
The EPB warning lamp in the instrument panel will flash if there is an attempt to operate the EPB when operation is not
possible.
To apply the EPB
Press and release EPB switch. The EPB warning lamp in the instrument panel will illuminate.
To release the EPB
Pull and release EPB switch. The EPB warning lamp in the instrument panel will extinguish.
Emergency release
NOTE: The time required to complete the procedure is approximately 20 minutes.
The emergency release tool is located in the vehicle tool kit.
Manufacturer: Toyota Model: Avensis (09-) 2,0
Engine code: 3ZR-FE Output: 102 (139) 5600
Tuned for: R-Cat Year: 2009-11
© Autodata Limited 2010
Valid forever. 19/05/2013
V8.500-
To release the EPB:
Ensure ignition switched OFF.
Ensure EPB warning lamp is not illuminated.
Ensure manual transmission in 1st gear.
Ensure automatic transmission in 'P'.
Chock rear wheels.
Remove protective cap from emergency release cable Fig.1.1.
Insert emergency release tool into aperture Fig.1.2.
While pressing the tool to ensure engagement turn emergency release tool clockwise until it stops
(approximately 600 turns) Fig.1.2.
To reset the EPB after emergency release: Refer to "Resetting".
Fig.1
Maintenance
Preparatory operations
NOTE: Service mode can also be activated using diagnostic equipment.
Activate service mode: Refer to "Emergency release".
Draw off sufficient brake fluid from brake fluid reservoir to enable rear brake caliper pistons to be reset.
Brake pad removal and fitting
NOTE: Refer to Technical Data module for brake disc and drum dimensions.
Remove rear wheels.
Detach parking brake cable bracket from rear suspension trailing arm.
Detach parking brake cable from rear brake caliper lever.
Detach rear brake caliper from caliper carrier.
Remove rear brake pads. If brake pads are to be re-used ensure they are marked to enable them to be re-fitted to their
original positions.
Press rear brake caliper piston fully in. Tool No.09960-100100.
Ensure caliper piston aligns with brake pad locator pins.
Fit brake pads.
Fit rear brake caliper to caliper carrier. Tightening torque: Refer to Technical Data module.
Fit and lightly tighten wheel nut to secure brake disc in position.
Start engine.
Operate brake pedal until resistance is felt.
Check clearance between outer brake pad and brake disc with feeler gauge. Clearance must not exceed 0,4 mm.
Switch ignition OFF.
Remove wheel nut.
Fit parking brake cable to rear brake caliper lever. Use new retaining clip.
Fit parking brake cable bracket to rear suspension trailing arm.
Fit rear wheels. Tightening torque: Refer to Technical Data module.
Top up brake fluid. Refer to Technical Data module.
Adjustment
Manufacturer: Toyota Model: Manufacturer: Model: Avensis (09-) 2,0
Engine code: 3ZR-FE Output: Engine code: Output: Output: 102 (139) 5600
Tuned for: R-Cat Year: 2009-11
© Autodata Limited 2010
Valid forever. 19/05/2013
V8.500-
Not applicable to this model range.
Resetting
Switch ignition ON.
Press and hold EPB switch for 5 seconds

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